Simulation Services

PATFIO Consulting provides advanced mineral processing simulation services that help mining companies design efficient plants, optimize metallurgical performance, and reduce project risk. Using industry-leading software such as METSIM, CADSIM Plus, and JKSimMet, we develop accurate digital models of processing circuits to analyze process behavior, evaluate design alternatives, and improve plant efficiency before implementation.

Training & Coaching Services

PATFIO Consulting offers specialized training in mineral processing and process simulation for metallurgists, engineers, and mining professionals. Our courses focus on practical skills in using industry-leading software such as CADSIM Plus, JKSimMet, and METSIM to design, model, and optimize processing plants. Participants learn how to perform flowsheet development, mass balancing, and circuit optimization using real industry case studies. Training is delivered through online programs, workshops, and customized corporate sessions. Our goal is to equip professionals with the technical expertise needed to improve plant performance and support better engineering decisions in mining operations.

Process Engineering Consultancy

PATFIO Consulting provides expert process engineering consultancy to support mining and mineral processing operations from concept to optimization. We assist clients with process design, flowsheet development, mass and energy balances, equipment sizing, and plant performance analysis. Our team combines practical metallurgical experience with advanced simulation tools to evaluate process alternatives and improve operational efficiency. PATFIO supports feasibility studies, plant expansions, debottlenecking, and troubleshooting across various mineral processing operations. Our goal is to deliver practical, data-driven engineering solutions that enhance recovery, reduce operational risk, and improve overall plant performance.

Turn Your Process Challenges into Optimized Solutions — Partner with PATFIO Consulting.

Ready to Optimize Your Plant? Work with PATFIO’s Process Simulation Experts.

Master Process Simulation. Optimize Real Plants — Train and Innovate with PATFIO

From Simulation Expertise to Real Plant Impact — PATFIO Empowers Metallurgists.

Learn from our experts

We help Empowering Mining Companies with Simulation-Driven Engineering and World-Class Metallurgical Expertise.

Easy to grow and thrive

01 Mineral Process Modeling & Simulation Courses

  • Registration

  • Immediate access after e-mail

  • The first materials are already waiting for you

03 Hydrometallurgical Dynamic Simulation for Battery Grade metals Training Course

  • Water leaching - leaching of acid digested spodumene concentrate with an exercise based on Ni/Co leaching.

  • Neutralization (impurity removal) - purification of the leach slurry from (1) with precipitation of Fe and Al. Then an exercise on the purification of leach slurry from Ni/Co leaching.

  • Solids-Liquid separation - thickening/CCD washing of the neutralized slurry followed by filtration of the overflow. Have an exercise focusing of Ni/Co mixed sulphide slurry thickening and filtration as well.

  • Concentration/Evaporation - setup a model for the concentration of Li2SO4 to 220g/L followed by two exercises on CoSO4 and NiSO4 concentration.

  • Crystallization - final module on the crystallization of CoSO4 then an exercise on NiSO4 crystallization.

02 Dynamic Simulation & Process Optimization in CADSIM Plus Training Course

  • Real cases and practical tasks

  • Analytics and data-driven decisions

  • Social media strategy

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