METSIM PREMIUM COACHING PROGRAM FOR PROCESS ENGINEERS

This exclusive, high-end coaching program offers a meticulously crafted, step-by-step transformation designed specifically for engineering firms and professionals engaged in real-world projects. It focuses on the proficient application of METSIM software to enhance daily operations and project execution.

KEY CHALLENGES ADDRESSED:

1. Realizing the full potential of simulation technology.
2. Comprehensive flowsheeting, PFD generation, and both preliminary and detailed mass and energy balances.
3. Precise equipment sizing, listing, and detailing.
4. Meeting stringent project timelines while minimizing design expenditures.
5. Estimating capital and operational costs with accuracy.
6. Forecasting metal yields in heap leach operations.
7. Parameterization techniques for simulating existing facilities.

COVERED METALLURGICAL PROCESSES:

1. Heap Leaching – Copper
2. Au Processing Plant Design (CIL)
3. Crushing and Grinding
4. Flotation Techniques
5. Pyrometallurgy – Pierce Furnace, Anode Furnace, Teniente Converter
6. Ni/Li/REEs/Potash Processes modeling
7. Lithium Processing
8. Potash Processing
9. Uranium Processing
TARGET AUDIENCE:

1. Engineering consulting firms (EPC, EPCM, EPCC).
2. Process engineers engaged in design initiatives.
3. Engineering managers seeking to enhance their skill set.

2 students enrolled

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This is a high-ticket step-by-step transformational coaching program to assist Process Engineers and Process Managers working on real projects with efficient utilization of METSIM software in day-to-day activities and projects-work. PATFIO is aware that engineering companies consistently operate under stringent project timelines and closely monitored budgets. Implementing process simulation studies, even during the initial design stages (FEED or EPC), can significantly enhance the capital expenditure (CAPEX) of the proposed options. In this program, real cases will be discussed and modelled, discussions will be held via scheduled live video calls.

Targeted audience includes;

1. Process Engineers or Managers working with consulting firms working on projects (EPC/EPCM/EPCC).

2. Process Engineers directly/indirectly involved in design work.

3. Engineering Managers looking to upskill.

4. Mining companies looking to increase teams’ design skills.

5. Process Engineers looking to increase their chances of employability

One of the key benefits of the METSIM Premium Coaching Program is its focus on optimizing workflow efficiency. Participants learn how to design and test processes effectively, which is essential for capital projects that require significant investment. 

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The ability to create multiple simulations allows teams to identify the most effective solutions quickly, reducing time spent on trial-and-error approaches during project development.The METSIM Premium Coaching Program provides in-depth training on the METSIM® software, which is crucial for engineers and project managers involved in capital projects. 

This program enhances the understanding of mass and energy balances, which are fundamental to the design and evaluation of chemical and metallurgical processes. By mastering these concepts through coaching, participants can ensure that their capital projects are based on accurate simulations, leading to more reliable outcomes.

Capital projects often come with high costs associated with delays or inefficiencies. The coaching program equips participants with skills that lead to better resource management and cost estimation. By utilizing METSIM®’s capabilities for detailed equipment sizing and operating cost analysis, project teams can make informed decisions that minimize unnecessary expenditures.

One of the key benefits of the METSIM Premium Coaching Program is its focus on optimizing workflow efficiency. Participants learn how to design and test processes effectively, which is essential for capital projects that require significant investment. The ability to create multiple simulations allows teams to identify the most effective solutions quickly, reducing time spent on trial-and-error approaches during project development.

Engineering companies consistently operate under stringent project timelines and closely monitored budgets. Implementing dynamic process simulation studies, even during the initial design stages (FEED or EPC), can significantly enhance the capital expenditure (CAPEX) of the proposed options. Making informed decisions at critical moments regarding equipment selection and safety and energy management strategies will promote productivity, alignment, and the successful progression of projects.

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INTRODUCTION: Defining the Journey:

1
Coach welcome remarks
20 Mins
2
Unpacking the Curriculum
30 Mins

Full description of the coaching program

3
Simulation as a Strategic tool

In the mining industry, the simulation of metallurgical processes plays a vital role in enhancing the efficiency and effectiveness of operations. Through advanced modeling techniques, you can better understand complex systems and optimize operations to achieve superior results.

4
Introduction to METSIM UI: Professional navigation of METSIM

Considered the industry standard, METSIM® is the world’s leading simulation software for metallurgical and chemical engineering processes. With full access to a programming language (APL) there are literally no limits to METSIM®, other than those imposed by your computer operating system. Models can be as incredibly simple or as infinitely complex as needed for your mining or processing facility.

5
Steps to Building a Model in METSIM
30 Mins

Steps to Building a Model in METSIM 

6
Best Practices of Modeling in METSIM
45Mins

Download text file in the materials section - Best Practices of Modeling in METSIM.

GHANA CASE STUDY 1: Au CIL SCENARIO ANALYSIS

1
Case Description
40mins

CIL PLANT DESIGN

2
LIVE VIDEO CALL: Discussion on Crushing & Grinding

SELECT THE BEST DATE & TIME TO SCHEDULE & BOOK A LIVE CALL WITH THE COACH:

CANADA LITHIUM CORPORATION QUEBEC LITHIUM PROJECT CASE STUDY

1
LIVE VIDEO CALL: Discussion on Thickener Modeling

1. General Discussion:  https://www.patfio.co.zw/coaching-services/

2. Specific Project Discussion: https://www.patfio.co.zw/contact-us/

POTASH CRYSTALLISATION DEMO PROJECT

1
POTASH CRYSTALLISATION DEMO PROJECT
2
Potash Evaporation Demo Project
3
LIVE VIDEO CALL: Discussion on Lithium Processing Model

1. General Discussion:  https://www.patfio.co.zw/coaching-services/

2. Specific Project Discussion: https://www.patfio.co.zw/contact-us/

URANIUM DEMONSTRATION MODEL

1
METSIM for complex capital projects
1hr

The METSIM Premium Coaching Program offers comprehensive support tailored to complex capital projects. With access to expert guidance, participants can navigate challenges specific to their operations, such as dynamic simulation for time-varying parameters or integrating various unit operations into a cohesive flowsheet. This level of support ensures that all aspects of a project are considered and optimized.

2
Impact of METSIM on Project Costs
3
Fulfilling tighter project schedules and reducing design costs:
4
LIVE VIDEO CALL: Discussion on Cost Estimation using METSIM

1. General Discussion:  https://www.patfio.co.zw/coaching-services/

2. Specific Project Discussion: https://www.patfio.co.zw/contact-us/

ZINC HYDROMETALLURGICAL EXAMPLE PROJECT

1
LIVE VIDEO CALL: Discussion on Ni Processing Case Study

1. General Discussion:  https://www.patfio.co.zw/coaching-services/

2. Specific Project Discussion: https://www.patfio.co.zw/contact-us/

COPPER FLASH FURNACE EXAMPLE

1
MILLING AND FLOTATION EXAMPL

MILLING AND FLOTATION CASE STUDY

WESTERN COPPER & GOLD CORPORATION "CASINO" PROJECT

DEMO NICKEL COPPER PROJECT

1
Process Description
30 mins

Brief Description

APL Programming

The short answer is yes! This program is coupled with METSIM Level 1 Basics and Level 2 Advanced courses which are available for FREE for delegates who have enrolled into the Coaching program. So our team will get you METSIM-ready before we embark on the coaching journey.

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High ticket premium product

Includes

28 hrs
19 lectures
8 months
Laptops/Desktops/Smartphones/Tablets
Certificate of competency awarded upon completion

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Working hours

Monday 9:30 am - 6.00 pm
Tuesday 9:30 am - 6.00 pm
Wednesday 9:30 am - 6.00 pm
Thursday 9:30 am - 6.00 pm
Friday 9:30 am - 5.00 pm
Saturday Closed
Sunday Closed
METSIM PREMIUM COACHING PROGRAM FOR PROCESS ENGINEERS
Price:
$USD3,500

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